MHI Vestas Offshore Wind's Optimise Manufacturing Operations with Dynamics 365
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Explore how MHI Vestas Offshore Wind collaborated with Pragmatiq to enhance their blade painting manufacturing process by establishing a new paint factory and extending their Microsoft Dynamics platform, resulting in significant savings and operational expansion.
Background & Challenges
Background:
MHI Vestas Offshore Wind, formed from a joint venture between Vestas Wind Systems and Mitsubishi Heavy Industries in 2014, is a leading manufacturer of wind turbines. The company is known for designing, manufacturing, installing, and servicing wind turbines worldwide. Their manufacturing footprint includes producing 80-metre wind turbine blades on the Isle of Wight.
Challenges:
- Costly Shipping Process: Previously, manufactured blades were shipped to Denmark for painting, incurring high costs and logistical challenges.
- Platform Extension: Needed to extend the Microsoft Dynamics platform to manage new operations and link them seamlessly with existing processes on the Isle of Wight.
- Tight Implementation Timeline: The implementation had to be completed within just over four months to meet increasing production demands.
The Solution & Implementation
Discovery and Planning:
Pragmatiq began by assessing MHI Vestas’ existing operations and Dynamics platform. This involved close collaboration with the MHI Vestas team to understand their needs and operational workflows.
Execution:
- Solution Design: Developed a solution on top of the existing Dynamics platform that mirrored and extended current operations to include the new paint facility.
- Production Planning & Logistics: Enhanced control over manufacturing processes.
- Inventory Management: Streamlined management of component supply and consumption.
- Enterprise Asset Management: Ensured equipment uptime and efficiency.
- Time & Attendance: Improved tracking of production workers’ time.
- User Training: Delivered comprehensive training across all functional areas, including classroom sessions, one-on-one training, and two weeks of onsite hyper-care support post go-live to address any arising issues.
The Transformation
Results:
- Operational Expansion: The new Dynamics platform enabled MHI Vestas to double the output at their Isle of Wight factory with the solutions flexible nature.
- Meeting Demand: Dynamics 365 scalability enhanced operations allowed MHI Vestas to confidently meet growing customer demand.
- Pipeline Accuracy: Improved visibility into their production pipeline, enhancing customer relationships and business growth.
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